Custom Bodyguard 2.0 Holster: A DIY Project

Nov 30, 2025 by Tom Lembong 44 views

Hey guys! I'm super excited to share my latest project with you all: a custom-made holster for my Smith & Wesson Bodyguard 2.0. As many of you know, finding the perfect holster can be a real pain. Off-the-shelf options often don't quite fit right, or they lack the specific features I'm looking for. So, I decided to take matters into my own hands and craft my own! This project was all about creating something functional, comfortable, and tailored to my specific needs. I wanted a holster that offered secure retention, easy access, and wouldn't print excessively under clothing. The whole process, from initial design to the final finishing touches, was incredibly rewarding, and I learned a ton along the way. I experimented with different materials, attachment methods, and carry positions to dial in the perfect setup. Let's dive into the details of how I built this Bodyguard 2.0 holster, covering everything from material selection to the step-by-step construction process. I'll also share some tips and tricks I picked up along the way to help you create your own custom holster. So, whether you're a seasoned holster maker or a complete beginner, I hope this inspires you to get creative and build something awesome!

Why Build a Custom Holster?

When it comes to carrying a firearm, the holster is just as important as the gun itself. A good holster provides secure retention, protects the trigger, and allows for a smooth and consistent draw. While there are countless commercially available holsters on the market, they often fall short in meeting the specific needs of individual users. That's where the beauty of custom holster making comes in. A custom holster allows you to tailor every aspect of the design to your body type, carry style, and personal preferences. You can choose the exact materials, adjust the ride height and cant angle, and even add custom features like optic cuts or magazine pouches. Moreover, building your own holster can be a fun and rewarding experience. It's a chance to learn new skills, experiment with different techniques, and create something truly unique. And let's be honest, there's a certain satisfaction that comes from knowing you built something yourself. Beyond the personal satisfaction, there are also practical benefits to building your own holster. Custom holsters can often be more affordable than high-end commercial options, especially if you already have some of the necessary tools and materials. Plus, you have complete control over the quality of the craftsmanship and the durability of the materials used. This means you can create a holster that will last for years to come, providing reliable performance and peace of mind. So, if you're looking for a holster that perfectly fits your needs and reflects your personal style, building your own is definitely worth considering.

Materials and Tools

Before diving into the construction process, let's take a look at the materials and tools you'll need to build your own Bodyguard 2.0 holster. The most common material for holster making is Kydex, a thermoplastic acrylic-polyvinyl chloride composite. Kydex is durable, water-resistant, and can be easily molded to the shape of your firearm. It's available in a variety of thicknesses and colors, so you can choose the option that best suits your needs. In addition to Kydex, you'll also need some hardware, such as rivets, screws, and washers. These will be used to assemble the holster and attach any accessories, like belt clips or loops. The specific type of hardware you'll need will depend on the design of your holster, so be sure to plan ahead and order the necessary components. As for tools, here's a list of the essentials:

Heat Gun: Used to heat and mold the Kydex.
Press or Clamps: To hold the Kydex in place while it cools.
Foam Pads: These are often used inside the press to create even pressure and prevent the Kydex from sticking.
Drill: For creating holes for rivets and screws.
Riveter: Used to set the rivets.
Saw or Cutting Tool: To cut the Kydex to size. A bandsaw, jigsaw, or even a Dremel tool can work.
Sanding Block: To smooth out the edges of the Kydex.
Eye Protection: Safety glasses are a must when working with power tools and potentially hot materials.
Gloves: To protect your hands from the heat and sharp edges.
Templates: Having a template specific to your Bodyguard 2.0 will greatly simplify the process. You can find these online or create your own.

With the right materials and tools, you'll be well-equipped to tackle this project. Remember to prioritize safety and take your time to ensure a professional-looking finish.

Step-by-Step Construction

Alright, let's get down to the nitty-gritty of building your custom Bodyguard 2.0 holster. Here's a step-by-step guide to walk you through the process:

Preparation: Start by cleaning your Bodyguard 2.0 and covering any sensitive areas (like the sights) with masking tape. This will prevent scratches and protect the finish during the molding process. Next, cut a piece of Kydex that's slightly larger than the outline of your gun. This will give you enough material to work with and allow for trimming later on.
Heating and Molding: Place the Kydex in a preheated oven (around 300°F) or use a heat gun to soften it. Be careful not to overheat the Kydex, as it can become brittle and difficult to work with. Once the Kydex is pliable, carefully place your Bodyguard 2.0 on top and fold the Kydex around it. Use your hands to gently mold the Kydex to the shape of the gun, paying close attention to the trigger guard and other critical areas. If you are using a press, place the gun and heated Kydex between the foam pads and close the press applying even pressure.
Forming and Retention: With the Kydex still warm, use your fingers or a specialized forming tool to create a defined shape around the trigger guard. This is crucial for establishing proper retention. You can also use heat to further refine the shape and create a snug fit. Some people use vacuum forming for more defined results.
Trimming and Shaping: Once the Kydex has cooled and hardened, remove the gun and use a saw or cutting tool to trim away the excess material. Leave a small margin around the gun's outline for sanding and finishing. Use a sanding block to smooth out the edges and remove any sharp corners. This will improve the comfort and aesthetics of the holster.
Hardware Installation: Drill holes for the rivets, screws, and other hardware. Be sure to use the correct size drill bit to ensure a snug fit. Install the hardware according to the manufacturer's instructions. This may involve using a riveter to set the rivets or a screwdriver to tighten the screws.
Finishing Touches: Inspect the holster for any imperfections and make any necessary adjustments. You can use a heat gun to re-mold any areas that need improvement. Finally, attach any accessories, such as belt clips or loops, and test the holster with your Bodyguard 2.0 to ensure proper fit and function. Also, check the trigger guard tension with snap caps to ensure it functions properly.

Tips and Tricks

Practice Makes Perfect: Don't be discouraged if your first attempt isn't perfect. Holster making takes practice, so keep experimenting and refining your technique.
Use a Heat Gun Sparingly: Overheating Kydex can make it brittle and difficult to work with. Use a heat gun in short bursts and check the temperature frequently.
Invest in Quality Tools: While you can get by with basic tools, investing in higher-quality equipment will make the process easier and produce better results.
Pay Attention to Retention: Proper retention is crucial for safety and security. Make sure the holster holds your gun securely but still allows for a smooth and consistent draw.
Safety First: Always follow safety precautions when working with power tools and potentially hot materials.
Experiment with Carry Positions: Try different carry positions to find what works best for you. Appendix carry, strong-side carry, and cross-draw are all popular options. Remember to practice safe drawing techniques from each position.

Conclusion

Building your own custom Bodyguard 2.0 holster can be a challenging but rewarding experience. By following these steps and tips, you can create a holster that perfectly fits your needs and reflects your personal style. Remember to prioritize safety, take your time, and don't be afraid to experiment. With a little practice, you'll be crafting professional-quality holsters in no time. So, grab your tools, gather your materials, and get ready to unleash your inner holster maker! I hope this guide has been helpful and inspires you to create something awesome. Happy building, guys!